全自动水平连续发泡生产线
主要用途:
本设备主要适用于8-70kg/m3密度范围的软质聚氨脂泡绵生产,采用了自动化程度高、掌握更加灵活的人机界面控制系统,用户可以储存7种不同的配方,也可以*对配方进行调整或更改,并可通过互联网进行远程控制,使生产成本的控制更为科学、直观。可以生成出各种理想的家私绵、鞋材绵、胸围绵、电子绵,以及适应于包装、制衣和汽车工业用的各种泡绵。(本机有:自动手控和自动人机界面两种配置可供选择)
Process: All the P.U. chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place. The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.
Outputs: The machine is delivers a maximum of 350kg per minute.
Metering System: There are seven metering systems in all. All metering system are equipped with world class AC motors, AC variable speed drives, Viking, U.S.A made internal gear pumps (for very low slippage), pressure gauges & Recirculation network to ensure high class quality product.
Foaming Tunnel & Conveyor: The tunnel construction forms a complete enclosure around the foam slab with top plates, side walls & conveyor slats. The conveyor motor is also equipped with AC speed drive. Side walls can be adjusted from 0.98m~2.4 m. The length of the conveyor is 16.9 meters.
Trough & Fall Plate: The Trough & fall plate section can be adjusted height wise at various levels to ensure more flattop blocks & is equipped with required motors & gearboxes.
Paper Feed & Rewind : This is a 2-paper system. The bottom paper feed reel is mounted in front of the foaming platform & is equipped with unwinding motor for automatic operation. Rewinding of the side papers is at the other end of the tunnel & the rewinding speed is self –adjustable to synchronize with the conveyor speed.
Control Panels: This is attached at a convenient position on the foaming platform, It is equipped with necessary electronics, flow meters, pressure gauges & AC variable speed drives.